Laboratory Chemical Spill Clean-Up Procedures
Emergency Numbers
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Newark |
Lewes |
Georgetown |
Police/ Fire/ Ambulance |
911 |
9-911 |
99-911 |
Poison Control |
9-1-800-722-7112 |
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Chemical Spill Clean Up Training is required for anyone who uses the Chemical Spill Response Kit. Contact Environmental Health & Safety to schedule a training session.
The Laboratory Chemical Spill Clean Up Procedures were developed to give guidance to knowledgeable laboratory personnel on the safe and effective way to clean up small laboratory spills.
These procedures do not take the place of the Department of Environmental Health & Safety (DEHS). If you have ANY questions or concerns about the spill clean up process, contact us. We will
either give you information over the phone or come and assist with the clean up.
Introduction
The Laboratory Chemical Spill Clean Up Procedures were created to give researchers and laboratory personnel a starting point for developing a chemical spill kit and providing guidance for
cleaning up chemical spills. Chemical spills and accidents need to be minimized as much as possible. If a chemical spill should occur, a quick response with a stocked chemical spill kit will help
minimize potential harm to personnel, equipment and laboratory space. Outlined in Table 2, is the minimal equipment required for a spill kit. You may add equipment to the kit, provided all
personnel are proficient in its use. An example would be adding a metallic mercury spill kit. Contact DEHS for information and guidance in construction of an advanced spill kit. Click
HERE for information on purchasing a spill kit. All of the suggested equipment was taken from Lab Safety Supply (1-800-356-0783). Other
suppliers and manufacturers may be substituted, provided they meet the minimal specifications.
Note that the majority of chemical spills can be prevented or minimized by:
- Maintaining a neat and organized work area;
- Performing a laboratory procedure review prior to conducting new experimental procedures;
- Storing liquid chemicals in secondary containment bins;
- Keeping reagent chemical containers sealed or closed at all times, except when removing contents;
- Ordering reagent chemicals in plastic or plastic coated glass containers whenever possible;
- Using secondary containment to store and move chemicals.
Types of Spills that Cannot Be Handled by Laboratory Personnel
If the spill is too large for you to handle, involves more than 500 ml of any hazardous material, involves materials listed in the table below; is a threat to personnel, students or the
public; involves radioactive material; involves an infectious agent; or involves a corrosive, highly toxic, or reactive chemical, call for assistance.
Chemical Class |
Example |
Strong Acids - Any acid that is concentrated enough to fume or emit acid gases |
Fuming Sulfuric Acid
Red Nitric Acid
Hydrofluoric Acid
Perchloric Acid |
Strong Bases - Any base that is concentrated enough to emit vapors |
Ammonium Hydroxide |
Poison by Inhalation - Any chemical that readily emits vapors / gases at normal temperature and pressure that are extremely toxic by inhalation |
Phosphorous Oxychloride
Titanium Tetrachloride Formates
Isocyanates |
Reactive - Any chemical that is sensitive to air, water shock, friction and/or temperature |
Dry Picric Acid
Lithium Aluminum hydride
Sodium Borohydride
Phosphorus Metal
Organic Peroxides |
Mercury - Any mercury compound |
Metallic Mercury
Mercury Salts
Aqueous Mercury Solutions |
Extremely Toxic - Any chemical that is readily absorbed through the skin and is extremely toxic at small concentrations |
Benzene
Sodium Cyanide |
Types of Spills that Can Be Handled by Laboratory Personnel
Minor spills do not necessarily need the assistance of DEHS. Laboratory workers who have had the proper training and possess the appropriate equipment can safely and effectively handle the
majority of chemical spills that occur in the laboratory. In addition, spills involving multiple chemicals may pose various hazards. Always contact DEHS if multiple chemicals are involved in a
spill.
Except for the chemical classes in Table I, labs can handle spills involving one liter or less of liquid and one pound or less of a solid. If the spill is large, contact DEHS to assist with
the clean up. Refer to the Hazardous Materials Safety Manual or the chemical spill section of the Chemical Hygiene Plan for specific spill clean up techniques. The following procedures are
specific guidelines for using the recommended spill clean up materials. Contact DEHS with any questions or concerns about proper spill clean-up practices.
General Spill Clean up Procedures
In the event of a chemical spill, first decide if you are trained, knowledgeable and equipped to handle the incident. Immediately evacuate the lab and notify UDPD if there is a possibility
of an acute respiratory hazard present or if you need assistance to clean up the spill. Never proceed to clean up a spill if you do not know the hazards associated with the chemical or if you are
unsure of how to clean up the spill. If anyone is injured or contaminated, immediately notify UDPD and begin decontamination measures or first aid, if trained.
Don the personal protective equipment from the spill kit; splash goggles and nitrile/Silver Shield combination gloves. Always ask a fellow researcher for assistance. They should also don
splash goggles and nitrile/Silver Shield combination gloves. Make sure that all forms of local exhaust, i.e. fume hoods, are operating. It is normally not advisable to open the windows. If
broken glass is involved, do not pick it up with your gloved hands. Use the scoop or tongs to place it in the bag, then place the bag in a strong cardboard box or plastic container. Follow the
procedures provided below based on the class and type of chemical.
All tools used in the clean up need to be decontaminated (plastic scoop, tongs, etc.). Remove all gross contamination with a wet paper towel. Dispose of the contaminated paper towels as waste.
Rinse the tools off with copious amounts of water. Dispose of the gloves as waste. Dry the tools off and place back into the spill kit along with the splash goggles. Contact DEHS to obtain
replacement gloves and spill clean-up material.
Liquid Spills other than flammable liquids
Spread the chemical spill powder over the spill starting with the edges first. This will help to confine the spill to a smaller area. Spread enough powder over the spill to completely cover
the liquid. There should be no free liquid. Use the plastic scoop to ensure that the liquid was completely absorbed by the powder. Pick up the powder with the scoop and place in the
polyethylene bag. Wipe the area down with a wet paper towel. Dispose of the paper towel with the waste generated from the spill clean up. Seal bag with tape and attach a completed orange hazardous
waste sticker on the bag.
Flammable Liquid Spills
Control all sources of ignition. Lay the chemical spill pads over the spill. These pads are designed to suppress the vapors emitted by a volatile liquid. Allow pads to completely soak up
the liquid. Pick up pads with tongs or other device that minimizes direct contact with a gloved hand. Place in the polyethylene bag. Wipe the area down with a wet paper towel. Dispose of the
paper towel with the waste generated from the spill clean up. Seal the bag with tape and attach a completed orange hazardous waste sticker on the bag.
Solid Spills
Use the plastic scoop to place the spilled material into the polyethylene bag. Care should be taken so as not to create dust or cause the contaminated powder to become airborne. After the
bulk of the material is cleaned up, wet a spill pad and wipe the area down. Place the pads into the polyethylene bag. Wipe the area down with a wet paper towel. Dispose of the paper towel with
the waste generated from the spill clean up. Seal the bag with tape and attach a completed orange hazardous waste sticker on the bag.
Note: Precautions must be taken to minimize exposure to the spilled chemical. Be careful not to step in the spilled material and track it around. Contact DEHS and UDPD if an exposure
to a chemical occurs.
Table 2: Chemical Spill Kit Minimal Requirements |
Universal Chemical Absorbent Pads
- High Capacity
- Chemically Inert
- Absorbs aggressive chemicals as well as non-aggressive compounds such as water
- Good for all chemicals
- Acids, excluding Hydrofluoric
- Bases
- Flammable Liquids
- Formaldehyde
- Organic Peroxides
|
Universal Chemical Absorbent Powder
- High Capacity
- Chemically Inert
- Absorbs aggressive chemicals as well as non-aggressive compounds such as water
- Good for all chemicals
- Acids, including Hydrofluoric
- Bases
- Flammable Liquids
- Formaldehyde
- Organic Peroxides
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Plastic Scoop
- Anti-Static
- Polypropylene Plastic
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Polyethylene Bags
- Strong Construction
- Leak Proof
- At least 7-gallon capacity
- 4mm in thickness
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Nitrile/Silver Shield Combination Gloves
- 0.011 thick Nitrile Gloves
- At least two pairs
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Chemical Splash Goggles
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Orange Chemical Waste Labels |
Questions regarding chemical waste issues may be addressed to Brian Miani or call 831-8288.
More Information